Aprilia Rs 125 Repair Manual
.RS 125 1300 6 00/2006-03 workshopmanual.INTRODUCTION RS125 INTRODUCTION 0 - 1.INTRODUCTION RS125 SUMMARY 0.1. FOREWORD.3 0.1.2. REFERENCE MANUALS.4 0.1.3. ABBREVIATIONS/SYMBOLS/CONVENTIONS.5 0 - 2.This manual provides the information required for normal servicing. This publication is intended for use by aprilia Dealers and their qualified mechanics; many concepts have been omitted on purpose as their inclusion would be superfluous.
Since complete mechanical explanations have not been included in this manual, the reader must be familiar with basic notions of mechanics, as well as with basic repair procedures.INTRODUCTION RS125 0.1.2. REFERENCE MANUALS SPARE PARTS CATALOGUE OWNER’S MANUALS aprilia part# (description) aprilia part# (description) 3406 Model Year 19 Model Year 1994 MANUALI ATTREZZI SPECIALI 81319 aprilia part# (description) Model Year 19 81530 CHASSIS WORKSHOP MANUAL.INTRODUCTION RS125 0.1.3.
ABBREVIATIONS/SYMBOLS/CONVENTIONS = number = greater than ≤ = less than or equal to ≥ = more than or equal to = approximately ∞ = infinity °C = degrees Celsius (centigrade) °F = degrees Fahrenheit ±.INTRODUCTION RS125 RIGHT SIDE = right side = Society of Automotive Engineers TEST = diagnostic check T.B.E.I. = crown-head Allen screw T.C.E.I. = cheese-head Allen screw T.E. = hexagonal head T.P. = flat head screw = Twin Spark Ignition UPSIDE- DOWN = inverted fork = volt.GENERAL INFORMATION RS125 GENERAL INFORMATION 1 - 1.GENERAL INFORMATION RS125 SUMMARY 1.1. GENERAL INFORMATION.3 1.1.1. CONVENTIONS USED IN THE MANUAL.
SAFETY WARNINGS.4 1.2. GENERAL RULES.5 1.2.1. BASIC SAFETY RULES. DANGEROUS ELEMENTS.8 1.3.1.
WARNINGS.8 1.4. RUNNING-IN.12 1.4.1.GENERAL INFORMATION RS125 1.1.
GENERAL INFORMATION 1.1.1. CONVENTIONS USED IN THE MANUAL. This manual is divided in sections and subsections, each covering a set of the most significant components. Refer to the index of sections when consulting the manual.GENERAL INFORMATION RS125 1.1.2. SAFETY WARNINGS The following precautionary warnings are used throughout this manual in order to convey the following messages: Safety warning. This symbol appears, whether in the manual or on the vehicle itself, to indicate a personal injury hazard.
Non-compliance with the indications given in the messages preceded by this symbol may result in grave risks for your and other people’s safety and for the vehicle! DANGER Indicates a potential hazard which may result in serious injury or even death.GENERAL INFORMATION RS125 1.2.
GENERAL RULES 1.2.1. BASIC SAFETY RULES CARBON MONOXIDE Should it be necessary to perform some operations with the vehicle running, make sure to work outdoors or in a well- aerated room. Avoid starting the engine indoors. In case you are working indoors, use a gas exhaust system.GENERAL INFORMATION RS125 DANGER Take care not to spill coolant onto hot engine parts and exhaust system. It may ignite and produce invisible flames. Wear latex gloves when servicing.
Although toxic, it has a sweet taste that might attract animals. Never leave coolant in open container or in a position easily reachable by animals.CAUTION All bearings must rotate freely with no hard spots or noise. Replace any bearings that do not meet these requirements.
Use ORIGINAL aprilia SPARE PARTS only. Use the specified lubricants and consumables. Where possible, lubricate a part before assembly.GENERAL INFORMATION RS125 1.3. DANGEROUS ELEMENTS 1.3.1.
WARNINGS FUEL DANGER The fuel used to operate engines is highly flammable and becomes explosive under particular conditions. Refuelling and engine service should take place in a well-ventilated area with the engine stopped. Do not smoke when refuelling or in the proximity of sources of fuel vapours, avoid open flames, sparks and any element that could ignite fuel or provoke explosions.GENERAL INFORMATION RS125 BRAKE FLUID NOTE This vehicle is fitted with front and rear disc brakes. Each braking system is operated by an independent hydraulic circuit.
The information provided below applies to both braking systems. DANGER Do not use the vehicle in case brakes are worn out or do not work properly.
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The brakes are the parts that most ensure your safety and for this reason they must always be perfectly working.GENERAL INFORMATION RS125 COOLANT DANGER Coolant is toxic when ingested, contact with eyes or skin may cause irritation. In the event of contact with your skin or eyes, rinse repeatedly with abundant water and seek medical advice. In the event of ingestion, induce vomiting, rinse mouth and throat with abundant water and seek medical advice immediately.GENERAL INFORMATION RS125 TYRES WARNING If tyres are excessively inflated, the vehicle will be harder, more difficult and uncomfortable to ride. In addition, the roadworthiness, mainly on wet surfaces and during cornering, will be impaired. Flat tyres (insufficient pressure) can slip on the rim and make you lose the control of the vehicle. In this case too, both vehicle roadworthiness, manoeuvrability and brake efficiency will be impaired.After the first 1000 km (621 mi), have the checking operations indicated in the column 'After running- in' carried out by an aprilia Authorised Dealer, see REGULAR SERVICE INTERVALS CHART, in order to avoid hurting yourself or other people and/or damaging the vehicle.GENERAL INFORMATION RS125 1.5. VEHICLE IDENTIFICATION 1.5.1.
POSITION OF THE SERIAL NUMBERS These numbers are necessary for vehicle registration. NOTE Altering the vehicle identification numbers is a legal offence. Altering the frame number invalidates the warranty.
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FRAME NUMBER The frame number is stamped on the right side of the steering column.TECHNICAL INFORMATION RS125 TECHNICAL INFORMATION 2 - 1.TECHNICAL INFORMATION RS125 SUMMARY 2.1. TECHNICAL INFORMATION. TECHNICAL DATA.3 2.1.2. SCHEDULED MAINTENANCE CHART.5 2.1.3. LUBRICANT CHART.6 2.1.4. TIGHTENING TORQUE SETTINGS. SPECIAL TOOLS.11 2.1.6.
LOCATION OF KEY COMPONENTS.12 2.1.7.TECHNICAL INFORMATION RS125 2.1. TECHNICAL INFORMATION 2.1.1. Xforce keygen only autocad 2012 64 bit free download. TECHNICAL DATA DIMENSIONS Max. Length 1955 mm (76.97 in.) Max. Width 720 mm (28.34 ) in.
Height (at headlight fairing) 1100 mm (43.31 in.) Seat height 805 mm (31.69 in.) Wheelbase 1345 mm (52.95 in.) Minimum ground clearance 163 mm (6.42 in.) Weight in running order (including fluids and fuel).TECHNICAL INFORMATION RS125 FRAME Type Twin-spar frame with cast and stamped frame sections Steering head angle 25° 30’ Trail 102 mm (4.01 in.) SUSPENSIONS Front hydraulically operated telescopic fork Travel 120 mm (4.72 in.) Rear Adjustable hydraulic mono-shock absorber Wheel stroke 44.5 mm (1.75 in.) BRAKES Front.TECHNICAL INFORMATION RS125 2.1.2. SCHEDULED MAINTENANCE CHART After running- Every 4000 km Every 8000 km Component (2485 mi) or (4970 mi) or 1000 km 12 months 24 months (621 mi) Rear shock absorber Battery - Clamp tightening Spark plug Carburettor Transmission and control cables RAVE control unit Wheel truing.TECHNICAL INFORMATION RS125 2.1.3.
LUBRICANT CHART LUBRICANT PRODUCT Gearbox fluid RECOMMENDED: F.C., SAE 75W - 90. As an alternative to recommended oils, top brand oils meeting or exceeding A.P.I. GL-4 specifications can be used. Mixer oil RECOMMENDED: MAX 2T COMPETITION. As an alternative to recommended oil, top brand oils meeting or exceeding ISO-L-ETC ,A.P.I.TECHNICAL INFORMATION RS125 2.1.4.
TIGHTENING TORQUE SETTINGS Check and tighten as required after the first 1000 km (621 mi) and every 4000 km (2485 mi) or 12 months afterwards.